Large- and small-scale beam-steering phased array antennas using variable phase BLC for millimeter-wave applications

This paper presents a novel switchable branch-line coupler (BLC) designed to achieve variable phase shifts while maintaining a constant output power. The proposed design incorporates low stepwise phase shifters with incremental phase shifts of 10° to 20°, covering phase ranges from −3° to 150°. The initial structure is based on a 3 dB branch-line coupler with arm electrical lengths of 3λg/2. A novel delay line structure is integrated within the BLC arms, consisting of a λg/4 section bridged by a tapered stripline to accommodate a PIN diode switch, thereby altering the current path direction. Additionally, two interdigital capacitors (IDCs), uniquely mounted on a crescent-shaped extension, are implemented alongside the tapered line to elongate the current path when the PIN diode is in the OFF state. By controlling the PIN diode states, the delay time is differentially adjusted, resulting in variable differential phase shifts at the output ports. To validate the functionality, the proposed BLC was integrated with a two-element antenna array to demonstrate differential beam steering. The measurement results confirm that the phased array antenna can switch its main beam between −27° and 25° in the elevation plane, achieving an average realized gain of approximately 7 dBi. The BLC was designed and simulated using CST Microwave Studio and was fabricated on an RO4003C Roger substrate (εr = 3.55, 0.406 mm). The proposed design is well-suited for future Butler matrix-based beamforming networks in antenna array systems, particularly for 5G wireless applications.