Revealing the superior corrosion protection of the passive film on selective laser melted 316L SS in a phosphate-buffered saline solution

This study investigated the passivation behaviour of wrought 316L stainless steel (SS) and 316L manufactured by the Selective Laser Melting (SLM) process in phosphate-buffered saline (PBS). The 3D printing laser power influenced microstructure, passive film and corrosion resistance of SLM 316L SS were studied, and compared with the results of wrought 316L SS. The results indicated that a smaller corrosion current density and improved breakdown potential (Eb) of SLM 316L SS was associated with a higher proportion of Cr2O3 in the passive film at OCP conditions. The Transmission Electron Microscopy (TEM) proved that the passive film on SLM 316L SS was continuous and compact at 600 mV vs. Ag/AgCl applied potential. The increase in the applied potential resulted in a high content of hydroxide being recorded in the passive film. The results also suggest preferential facets of (1 1 0) and abundant grain/sub-grain boundaries for SLM 316L SS, as well as the increased work of separation and growth rate of the passive film from the substrate. Wrought 316L SS demonstrated preferred facets of (1 1 1)-γ and larger grains. There are confirmed via X-Ray Diffraction (XRD), Electron Backscatter Diffraction (EBSD) and the first-principle calculation.