A region segmentation method to measure multiple features using a tactile scanning probe

Coordinate measuring machines (CMMs) have been widely used in industry to precisely measure parts for inspection or quality control. One of the main barriers to using a CMM touch-trigger probe is the cumbersome programming work required to identify the probing points and for scan path planning. In this paper, we propose a practical data-segmentation method to continuously measure multiple features of the workpiece using a scanning probe. This approach takes advantage of the fast data-capture capability of the scanning probe and, subsequently, the point dataset is segmented using the information extracted from the CAD model of the part. This methodology does not require tedious programming and all desired measurement results can be obtained from a single scan. The principle of the method is presented, and the feasibility of the method is experimentally verified on a bridge-type Hexagon DEA Global CMM equipped with a Leitz LSP-X1 probe. The proposed method avoids manual operation errors and generates more sampling points than traditional methods; therefore, theoretically providing lower measurement uncertainty. The test results also indicate that the new method using a scanning probe is easy to implement and can save more than 90% measurement time in comparison with a conventional touch-trigger method.