Evaluation of anti-fouling surfaces for prevention of mineral scaling in sub-surface safety valves

Mineral scale formation and deposition in down-hole completion equipment such as subsurface safety valves can cause dramatic and unacceptable safety risks and associated production losses and operational costs. Current scale removal strategies involve both mechanical and chemical technologies, each of them having their own advantages depending on the type of mineral scale and its location. However, these techniques are often costly and of limited efficiency. The current study assesses the ability of a range of chemically and morphologically modified coatings to prevent/reduce mineral scale surface fouling. Building-up on previous work done under static conditions, this paper presents results from scaling tests under laminar and turbulent dynamic conditions using a rotating cylinder electrode under in a complex (mixed) scaling environment (supersaturated w.r.t. calcium carbonate, barium sulfate, strontium sulfate, barium carbonate and strontium carbonate). The study shows that if properly selected, surface treatments represent a promising approach to reduce scale deposition on downhole equipment surfaces that are critical to maintain equipment functionality and thereby well safety barrier integrity. By analyzing the scaling behaviors observed within the set of surfaces tested, suggestions of the controlling factors in anti-fouling on these systems are presented and discussed.