Low-temperature densification of Mg-doped hydroxyapatite fine powders under hydrothermal hot processing conditions

Densification of calcium hydroxyapatite fine powders doped with different concentrations of Mg (2, 4 and 6 mol % Mg, MgHA) was successfully achieved for the first time in a nearly fully dense state using the hydrothermal hot pressing (HHP) technique at low temperatures. Consolidation of MgHA powders was studied under different temperatures (150–240 °C), reaction times (1–6 h), and powder particle size (20 nm–1.5 μm). X-Ray diffraction analyses indicated that the particle densification under HHP conditions proceeded without any variation in the crystalline structure and regardless of the Mg content. The results from this work showed that an increase in temperature accelerates the reaction between MgHA particles and water (solvent) mixed during the hydrothermal treatment. Particle packing associated with bulk densification was achieved through a massive dissolution-recrystallisation mechanism, which induced the formation of small particles that rapidly crystallised on the surface of the partially dissolved original MgHA particles. The optimum conditions to obtain pellets with a high apparent density of 3.0758 ± 0.001 g/cm3 and tensile strength value of 12.6 ± 0.6 MPa were 10 wt% of water at a temperature of 240 °C with a 6 h reaction time and 6 mol % of Mg (MgHA3). The use of the HHP technique coupled with the fine particle size and reactivity of the MgHA precursor powders with water allowed us to produce disks that were compacted to a nearly full dense state with a low content of open porosity of 2.0%.