Experimental investigation of potential confined ignition sources for vapour cloud explosions

Electrical control boxes are prolific on high vapour cloud hazard sites, and in the case of the Buncefield explosion the ignition source was inside such a box that was sited in an emergency pump house building. There has, however, been relatively little previous research into this type of ignition mechanism and its effect on the explosion severity. Commercially available electrical control boxes measuring 600 mm high, 400 mm wide and 250 mm deep were used to explore the pressure development, venting processes and flame characteristics of stoichiometric propane/air explosions using aluminium foil and the supplied doors as vent coverings. In this work, the boxes were empty of their usual contents in order to establish a baseline for the effect of the internal congestion of the boxes. It was found that, in these empty-box tests, the door produced a flat petal shaped flame, which differed drastically from the mushroom flame shape, associated rolling vortex bubble venting traditionally observed with large orifice vented explosions.