Inflatable structures and digital fabrication

The construction industry has changed drastically over the past several decades. In today’s age, engineers and architects aim to build bigger and lighter whilst remaining sustainable. Inflatable structures can be utilized to achieve these aims. This study investigates how to digitally manufacture inflatable structures to be more efficient. For this reason, digital manufacturing as well as casting and moulding are studied and compared. Firstly, software modelling was explored to evaluate the behaviour of elastomeric materials. 3D printing in Tango Plus FLX930 and silicone casting was compared. It was found that Tango Plus FLX930 was inadequate due to its low elasticity compared to the considered silicones. Under pneumatic loading, indeed, Tango Plus FLX930 would delaminate. Whereas, with casting and moulding silicone, the prototype could resist the required amount of internal pressures. This shows the feasibility of moulding and casting and the limitation of 3D printing fabrication techniques.