Critical electric field strength for partial coalescence of droplets on oil–water interface under DC electric field

Water droplets dispersed in crude oil have to be separated and this is most commonly done by electrical dehydration. Under high strength electric fields, partial coalescence may occur and leave fine secondary droplets, which reduce the separation efficiency. The critical electric field strength (Ecrit) for partial coalescence occurrence depends on several factors. In this paper, the effects of droplet radius, conductivity, interfacial tension, viscosity (changed by adding alkali, surfactant, and polymer respectively) and oil density on Ecrithave been studied experimentally. Ecritincreases linearly with the inverse of the square root of droplet radius, R−0.5, but the slope Ecrit/R−0.5(k) can be changed. Increasing surfactant concentration reduces Ecritand the slope k decreases, which indicates reducing interfacial tension promotes partial coalescence. Whereas, adding alkali or polymer improve Ecritand the slope k increases with the increase of its concentration, because of the changes in water conductivity or viscosity. In addition, Ecritis proportional to the product of density difference and oil viscosity. A proposed formula expressing the Ecrit, albeit in an empirical way, was given which takes account of the relevant parameters. These results will be of guiding significance to the choice of electrical field strength for electro-dehydration.