The energy requirements for flow-induced solidification of silk

Natural silk spinning has undergone strong selection for resource efficiency and thus presents a biomimetic ideal for fiber production. Industrial replication of natural silk fibers would enable access to low energy, cost-efficient processing, but is hampered by a lack of understanding surrounding the conversion of liquid feedstock into a solid fiber as a result of flow. Previously, shear stress, shear rate, or time have been presented as criteria for silk fiber formation, but here it is proposed that spinning requires carefully balancing all three, and is a result of controlled energy accumulation in the feedstock. To support this hypothesis, rheology is used to probe the energy required for conversion, compare differences between amorphous solid and ordered fiber production and explain the energetic penalty the latter demands. New definitions of what constitutes an artificial silk fiber are discussed, along with methods to ensure that each spinning criterion is met during biomimetic spinning.