Observations of Film Thickness Profile and Cavitation Around a Journal Bearing Circumference

The film formation in a journal bearing and the extent of the cavitated region is an important contribution to load carrying capacity. In the present work, an ultrasonic method has been used to measure the film thickness profile around the circumference of an operating journal bearing. The reflection of an ultrasonic pulse at an oil layer can be used to determine the film thickness. A transducer was mounted inside a hollow shaft and the signal passed through slip rings. The journal bearing was run at a series of loads and rotational speeds. The transducer continuously pulsed and received as it swept around the bush circumference. This enabled the full film thickness profile to be established. In the converging region the predicted film shape agrees well with predictions from classical lubrication theory. When cavitation occurs, the presence of oil-air and aluminum-air interfaces disrupts the ultrasonic signal. Evidence of cavitation appearance is very clear from the measurement results. The minimum film thickness, the attitude angle, and the onset of cavitation are compared with theoretical solutions.