A material characterization and embodied energy study of novel clay-alginate composite aerogels

There is a growing incentive within the construction industry to design low energy buildings which incorporate increased levels of insulation whilst also encouraging the use of ‘green’ materials which have a low environmental impact and can contribute positively to sustainable building strategies. Silica aerogels have received an increasing amount of attention in recent years as a contemporary insulation material, but their wide-spread use is currently hindered by high costs and their high embodied energy. This research project explores the development of a composite insulation material proposed as an alternative to silica aerogel, which consists of natural components including clay and a biopolymer obtained from seaweed known as alginate. Prototype specimens have been developed and characterized in terms of their mechanical properties and microstructure allowing comparisons to be made between five alginate types, each obtained from a different seaweed source. Whilst all of the composites tested offered an improvement over the control sample, the results also demonstrated that the type of alginate used has a significant influence on the compressive strength and modulus values of the resulting composite materials. An analysis of the production process additionally demonstrated that the freeze-drying element can have a significant impact on both the environment and financial costs of producing such a material.