Mechanisms of dispersion of metakaolin particles via adsorption of sodium naphthalene sulfonate formaldehyde polymer

The influence of different alkali and alkaline earth cations (Na+, K+, Ca2+, and Mg2+), and of solution pH, on surface interactions of metakaolin particles with a sodium naphthalene sulfonate formaldehyde polymer (SNSFP) (a commercial superplasticizer for concretes) was investigated in aqueous systems relevant to alkali-activated and blended Portland cements. This study used zeta potential measurements, adsorption experiments, and both in situ and ex situ Fourier transform infrared spectroscopy measurements of the suspensions to gain a fundamental understanding of colloidal interactions and physicochemical mechanisms governing dispersion in this system. SNSFP was most effective in dispersing metakaolin suspensions in Ca2+-modified aqueous NaOH systems (CaCl2-NaOH) at dosages of 5 wt.%. Additionally, Ca2+ was the most effective alkaline earth cation mediator in providing a dispersion effect in metakaolin dispersed in aqueous NaOH and SNSFP mixtures, while Mg2+ was the most effective in aqueous KOH and SNSFP mixtures. The colloidal dispersion remained stable in the highly alkaline environment, and therefore SNSFP could be utilized to improve dispersion of metakaolin-based alkali-activated systems. The suggested mechanism for colloidal stability and fluidity of metakaolin-based cements (e.g. Portland cement blends and alkali-activated cements) is explained by changes in the distribution and structure of the electric double-layer, as well as structural forces, due to alteration in surface charge density and hydrated shell, facilitating competitive adsorption of the polymer.