Web buckling study of the behaviour and strength of perforated steel beams with different novel web opening shapes

This paper presents an experimental and analytical study on the behaviour of perforated steel beams with closely spaced web openings. Seven specimens including two typical cellular beams (i.e. circular web openings) and five perforated beams with novel web opening shapes were tested to investigate the failure mode and load strength of the web-post between two adjacent web openings. Fourteen numerical test specimens were developed and analysed by the finite element method and the results were compared with the full scale experiments. The effect of web opening spacing/web opening depth of web-posts was studied to investigate the effective ‘strut’ action of the web-post buckling. The effect of the web opening depth/web thickness was also studied to investigate the stability (slenderness) of the web-post subjected to vertical shear load. Two hundred and twenty-fine elastic-plastic finite element analyses were then employed in a comprehensive parametric study to propose an empirical formula which predicts the ultimate vertical shear load strength of web-posts formed from the particular web opening shapes. Perforated beams with standard circular, hexagonal and elongated web openings are mostly used nowadays. Various non-standard web opening shapes are introduced through this paper. These new pioneering web opening shapes improve the structural performance of the perforated beams when examined under the web-post buckling failure mode. In addition, the manufacturing procedure of these non-standard web openings show great advantage in comparison with the manufacturing way of the more popular perforated beams with circular web openings (i.e. cellular beams).