Layout optimization of simplified trusses using mixed integer linear programming with runtime generation of constraints

Traditional truss layout optimization employing the ground structure method will often generate layouts that are too complex to fabricate in practice. To address this, mixed integer linear programming can be used to enforce buildability constraints, leading to simplified truss forms. Limits on the number of joints in the structure and/or the minimum angle between connected members can be imposed, with the joints arising from crossover of pairs of members accounted for. However, in layout optimization the number of constraints arising from ‘crossover joints’ increases rapidly with problem size, along with computational expense. To address this here crossover constraints are dynamically generated and added at runtime only as required (so-called ‘lazy constraints’); speedups of more than 20 times are observed whilst ensuring that there is no loss of solution quality. Also, results from the layout optimization step are shown to provide a suitable starting point for a non-linear geometry optimization step, enabling results to be obtained that are in agreement with literature solutions. It is also shown that symmetric problems may not have symmetric optimal solutions, and that multiple distinct and equally optimal solutions may be found.